See How Our Poly Lumber Is Made
From the recycling bin to you in 6 simple steps.
1. Waste
is Collected
Recycled milk jugs and other HDPE materials are collected from waste management services. They are then washed and ground up.
2. It’s Recycled into Beads
The recycled material is run through an extruder and turned into small beads. The beads are then run through another extruder to add coloring and the UV Stabilizer.
3. Lumber
is Formed
The base material is then forced through a shaped die to create the correct size poly lumber boards for our Poly Kayak Racks. For us that’s: 1 ½” x 3 ½” for the racks, and 1 ½” x 5 ½” for the base.
4. Your Poly Kayak Rack is Made
The poly lumber is then shipped to us where we cut each piece length, pre-drill the holes, smooth and round the edges of your kayak rack.
5. Your Poly Kayak Rack is Shipped
We then get your poly kayak rack packed to be shipped via FedEx to you.
6. Assemble
& Enjoy
Follow the included assembly instructions and within an hour you should be set to enjoy your new high-quality, poly kayak rack for years & years.
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Shop Poly Kayak Racks
Shop our full selection of free-standing and wall-mounted poly kayak and SUP storage racks online now. If you have an unusual assortment or number of boats, give us a call at 1-715-534-2006. We’d be happy to talk through our various design options to find the one that would work best for your collection and property.